Horizontal Band Saw Machine

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• Anti Friction LMG bearings for smooth up-down movements of cutting head (blade). 
• Hydro Mechanical Sensor to adjust feed without operator involvement depending upon material composition, hardness and cross section. Much superior and better technology than conventional hydro-mechanical blade sensor. 
• Carbide face blade guides preciously manufactured and mounted carbide with anti friction bearings which does not require frequent alignment. 
• Sturdy Split Main Vice helps in holding the job on both sides of cutting.
• Hydraulic Blade Tension for precise tensioning of blade for cutting. The blade tension is gradually released when power off to avoid falling of blade. 
• Heavy Duty Gearbox with Taper Roller Bearings to take the side thrust load of blade tension easily. The drive output is very smooth which helps in getting very high blade life.  
• High pressure coolant jets are provided for chips removal at very high cutting rates. Better cooling and chips removal helps is achieving high tool life and exceptional material removal rate (MRR). 
• Ergonomic design of Electrical control panel and Hydraulic Power pack for ease of operation and maintenance. 
• Infinitely variable pressure controlled cutting feed & upward return rapid movement by hydraulic cylinder. 
• Auto height stop on return stroke of cutting arm. 
• Automatically adjustable heavy duty carbide blade guides no need of manual frequent adjustments as the blade guides adjust automatically as per the job width. 
• Hydraulically operated rotating cleaning wire brush. 
• Hydraulically operated main vice. 
• Cutting feed and rapid reverse of cutting arm. When the Hydraulic power of the machine is off, the tension on the blade is released, so as to avoid fatigue stresses. 
• Automatic machine stops when blade fails. 
• Hydraulic feed regulation for high productivity and enhanced tool life. 

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Special Features:

• Anti Friction LMG bearing for smooth up-down movement of cutting head (blade).
• Hydraulic Automatic feed regulation to adjust feed without operator involvement depending upon material composition, hardness and cross - section. Much superior and better technology than conventional hydro-mechanical blade sensor.
• Carbide face blade guides preciously manufactured and mounted carbide with anti friction bearings which does not require frequent alignment.
• Sturdy Split Main Vice helps in holding the job on both sides of cutting
• Hydraulic Blade Tension for precise tensioning of blade for cutting. The blade tension is gradually released when power off to avoid falling of blade.
• Heavy Duty Gearbox with Taper Roller Bearings to take the side thrust load of blade tension easily. The drive output is very smooth which helps in getting very high blade life.
• High pressure coolant jets are provided for chips removal at very high cutting rates. Better cooling and chips removal helps is achieving high tool life and exceptional material removal rate (MRR).
• Ergonomic design of Electrical control panel and Hydraulic Power pack for ease of operation and maintenance.

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• Anti Friction LMG bearings for smooth up-down movements of cutting head (blade). 
• Hydro Mechanical Sensor to adjust feed without operator involvement depending upon material composition, hardness and cross section. Much superior and better technology than conventional hydro-mechanical blade sensor. 
• Carbide face blade guides preciously manufactured and mounted carbide with anti friction bearings which does not require frequent alignment. 
• Sturdy Split Main Vice helps in holding the job on both sides of cutting.
• Hydraulic Blade Tension for precise tensioning of blade for cutting. The blade tension is gradually released when power off to avoid falling of blade. 
• Heavy Duty Gearbox with Taper Roller Bearings to take the side thrust load of blade tension easily. The drive output is very smooth which helps in getting very high blade life.  
• High pressure coolant jets are provided for chips removal at very high cutting rates. Better cooling and chips removal helps is achieving high tool life and exceptional material removal rate (MRR). 
• Ergonomic design of Electrical control panel and Hydraulic Power pack for ease of operation and maintenance. 
• Infinitely variable pressure controlled cutting feed & upward return rapid movement by hydraulic cylinder. 
• Auto height stop on return stroke of cutting arm. 
• Automatically adjustable heavy duty carbide blade guides no need of manual frequent adjustments as the blade guides adjust automatically as per the job width. 
• Hydraulically operated rotating cleaning wire brush. 
• Hydraulically operated main vice. 
• Cutting feed and rapid reverse of cutting arm. When the Hydraulic power of the machine is off, the tension on the blade is released, so as to avoid fatigue stresses. 
• Automatic machine stops when blade fails. 
• Hydraulic feed regulation for high productivity and enhanced tool life. 

Product Price :Get Latest Price

Special Features:

• Anti Friction LMG bearings for smooth up-down movements of cutting head (blade).
• Hydraulic Automatic feed regulation to adjust feed without operator involvement depending upon material composition, hardness and cross - section. Much superior and better technology than conventional hydro-mechanical blade sensor.
• Carbide face blade guides preciously manufactured and mounted carbide with anti friction bearings which does not require frequent alignment.
• Sturdy Split Main Vice helps in holding the job on both sides of cutting
• Hydraulic Blade Tension for precise tensioning of blade for cutting. The blade tension is gradually released when power off to avoid falling of blade.
• Heavy Duty Gearbox with Taper Roller Bearings to take the side thrust load of blade tension easily. The drive output is very smooth which helps in getting very high blade life.
• High pressure coolant jets are provided for chips removal at very high cutting rates. Better cooling and chips removal helps is achieving high tool life and exceptional material removal rate (MRR).
• Ergonomic design of Electrical control panel and Hydraulic Power pack for ease of operation and maintenance.

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• Wheel covers inter-locking with saw motor.
• Blade broken indicator.
• Vice clamping before saw start.
• Bar exhaust sensor for bar ending signals for accident protection.
• Automatic height adjusting accordingly to the job size.
• Safety guard provided for shuttle table moving area.
• Protection limit switch provided for up down movement of cutting head.
• Mechanical overload protection for both servo motor (specially designed mechanical coupling).
• Energy chain protection for moving hoses and cables. 
• Cutting feed through Servo Motor with ball screw, guided on imported Linear Motion Guides. 
• Highest productivity and exceptional blade life  achievable in comparison to conventional band saw machines. 
• Self-adjusting Floating Shuttle system with broad and sturdy construction. 
• Multiple cut length programming with batch selection facility. 
• PLC gives recommendation for feed and speed selection based on the job material (Type & Size) 
• User-friendly HMI with touch screen facility provides comprehensive information like -a. Cutting rate (Sq. cm/min) b. Cutting area (Sq. cm) c. Actual feed rate (mm/sec.) d. Cutting time (in seconds). e. No. of cuts completed f. Current in saw motor (Amp) g. Torque in feed motor (Nm also in %) h. Torque in servo motor (Nm also in%) i. Indexing length (mm) etc. 
• Rapid approach feature inbuilt in the PLC program to increase productivity. 
• New Advanced Heavy duty Blade guide arrangement with horizontal and vertical adjustment facility for perfect blade alignment. 
• Metallic telescopic bellows for protection of Bail screw from dirt and metal chips.

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• Highly compact and space-saving design especially suitable for small entrepreneurs.
• Very easy to use and maintain, does not require skilled operators. Highly ergonomic design & features.
• Miter (Angular) Cutting upto 45 degree one direction only. (Optional)
• Direct Drive by motor coupled to the Gear Box to eliminate power losses.
• Infinitely Variable Speed Drive (VFD) for achieving infinitely variable cutting speed with larger tool life.
• Highly smooth and positive transmissions by advanced Gear Box.
• Precision Flow Control Valve to enhance the blade life.
• Hydraulic feed sensor to regulate the excessive feed automatically.
• Double acting Hydraulic Cylinder. (for up down movement)
• HSS Bi-metalic Blade as well as Tungsten Carbide lip (TCT) can be used on the machine.
• Coolant Pump with a Built-in Tank for compact construction.
• Smaller Hydraulic tank for oil saving and lower maintenance.
• Bundle cutting arrangement (Optional)
• Length Setting Stopper (Optional) 

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Special Features:

• Anti Friction LMG bearings for smooth movements of cutting head
• Hydraulic Automatic feed regulation* to adjust feed without operator involvement depending upon material composition, hardness and cross - section
• Carbide face blade guides preciously manufactured and mounted carbide with anti friction bearings with does not require frequent alignment as blade verticality is maintained while manufacturing of the machine.
• Floating shuttle vice mounted on four Heavy duty linear bearing block for self alignment depending upon work piece straightness or surface roughness. Bar stock slides on main vice without any resistance as shuttle vice adjusts automatically
• Wider shuttle vice helps proper gripping of bar stock while indexing.
• High pressure coolant jets are provided for high cutting rates. A compact and beautifully designed steel enclosure is provided to prevent coolant splashing and spillage, thus saving the wastage of cutting oil.
• Blade cost much lower as compared to other make of similar capacity machines.

• Fully heavy duty steel welded structure - torsion free construction
• Cutting head guided in to vertical high precision clearance free Motion Guide Bearing 
• Infinitely variable pressure controlled cutting feed & upward return rapid movement by hydraulic cylinder
• Auto height stop on return stroke of cutting head
• Moving blade guides Rigd construction, leads screw operated with hand wheel, parallel to blade line.
• Built in coolant tank powered with High Flow Coolant Motor.
• ungsten Carbide face guides with ball bearings.
• Hydraulic operated rotating cleaning wire brush.
• Hydraulically operated main vice & shuttle vice.
• Automatic machine stop if blade breaks.
• Seperate hydraulic tank.

Product Price :Get Latest Price

Special Features:

• Anti Friction LMG bearings for smooth up-down movements of cutting head (blade).
• Hydraulic Automatic feed regulation to adjust feed without operator involvement depending upon material composition, hardness and cross - section. Much superior and better technology than conventional hydro-mechanical blade sensor.
• Carbide face blade guides preciously manufactured and mounted carbide with anti friction bearings which does not require frequent alignment.
• Sturdy Split Main Vice helps in holding the job on both sides of cutting
• Hydraulic Blade Tension for precise tensioning of blade for cutting. The blade tension is gradually released when power off to avoid falling of blade.
• Heavy Duty Gearbox with Taper Roller Bearings to take the side thrust load of blade tension easily. The drive output is very smooth which helps in getting very high blade life.
• High pressure coolant jets are provided for chips removal at very high cutting rates. Better cooling and chips removal helps is achieving high tool life and exceptional material removal rate (MRR).
• Ergonomic design of Electrical control panel and Hydraulic Power pack for ease of operation and maintenance.

Product Price :Get Latest Price

Product Price :Get Latest Price

Product Price :Get Latest Price

Product Price :Get Latest Price

Product Price :Get Latest Price

With a thorough knowledge of this domain, we are engaged in manufacturing, supplying and exporting Special Purpose Metal Sawing Machines. These sawing machines are manufactured under the guidance of experienced professionals, who utilize optimum quality material and follow the norms already laid by the industry. With an aim to maintain higher quality standards, our experts supervise every stage of production. The sawing machines we are offering are rigorously examined on different parameters to ensure their flawlessness, before the final dispatch.

Attributes:

• Exceptional performance
• Longer service life
• Low maintenance

Applications:

• Condensor Vessel / Heat Exchanger End Cutting Machine up to dia 2000mm & Length 10000mm

Additional Information:

• Item Code: ITLCondensorEndCutting