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Itl Industries Limited
Itl Industries Limited


ON - Line Fly Cutt Off with Patent Pending Features

Green-Eco Friendly Highly Energy Efficient.

ITL Burr Free Cold Fly Cut Off at a Glance

Cutting Capacity From 10 mm to 120 mm Round or Non Round Sections.

Saw Blade type TCT or Coated HSS

Mill Speed with TCT saw Dia 25 mm x 2 mm Thick = 120 MPM

Dia 115 mm x 6.0 mm Thick = 35 MPM

Mill Speed with HSS saw Dia 25 mm x 2 mm Thick = 75 MPM

Dia 115 mm x 6.0 mm Thick = 20 MPM

Connected power 44 KW as against conventional using 95 KW

Cost of machine can be recovered only on power cost saving within 2 years.

Cost per Cut 150 to 175 cuts per USD for Dia 25 mm x 2 mm thick with HSS saw Blade. HSS saws can be resharpened for 15 to 20 times means more savings on tool cost.

Retrofitting very easy Only in two days, machine can be installed and run as it is supplied with complete independent control panels ,only 2 wires to connect with Mill Operator panel.

Cut Length Accuracy / - 2 mm.

 

 

 


Patent Double Saw Head Burr Free Cold Fly Cut Off Saw

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Patent Double Saw Head Burr Free Cold Fly Cut Off Saw
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Product Details:
Machine Layout Horizontal
Automatic Grade Automatic
Mill speedFrom 60 to 120 mpm
Tolerance+/- 2 mm
Cutting Capacity Up to 4.5 mm (thickness)

ECO Friendly- Worlds’ first energy efficient Fly Cut Off , using less than 50 % power.

Fastest retrofitting- Existing mills can be equipped with this Burr Free Cold Cut Fly Cut Off just in 2 days. Only supply wire to connect. Machine has independent PLC Panel and control panel.

Easy to operate—Program has been designed in such a way that any very few information to be fed in HMI Screen.

Test Sample—Tube/ Pipe test sample can be obtained automatically at definite interval of desired length or can be cut any time when mill is running.

Higher yield- In case if defective portion is observed, cutting can be delayed to avoid defective portion in the cut length.

Length accuracy- Tolerance of +/- 2 mm can be obtained at moderate mill speed, means material saving on each cut.

Over all productivity- Mill speed can be increased from 60 mpm upto 120 mpm or 20 cuts per min of 6 met length if HF welder can support, means 100% productivity increase just by investing in ITL Fly Cut Off.

Pay Back Period- Payback period can be considered around 12 months considering- Increase in mill productivity, Saving on end finishing operations, Quick dispatches- fast turnover and low inventory of finished product, Better price from the market, Saving on excess length.

Cutter used- Machine can adopt HSS and Carbide Tipped saws without any difficulty with in 3 to 5 min. Coated HSS saw blade can be used for cutting mild steel Tubes/pipes upto 4.5 mm thickness. Also saw blade can be resharpened several times to use upto 275 mm diameter from 400 mm.

Per cut cost- Highly cost effective cutting. Pipe of 25 mm diameter with 1.6 mm thickness can be cut at just Rs. 0.25 to Rs 0.45. Cutter can be resharpened upto 20 times.

Clean Burr Free cuts- good finished end cuts does not require facing operation.



Additional Information:

  • Item Code: ITLCutoffMachineDOUBLEHEAD
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Srcapless On Line Pipe Cutting Machine with Rotary Disc Cut

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Srcapless On Line Pipe Cutting Machine with Rotary Disc Cut
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Product Details:
Automatic GradeAutomatic
Test PressureUp to 250 kg/cm2
Tube MaterialStainless steel
Pipes SizeFrom 1/2 to 8 inch

Srcapless on Line Pipe Cutting Machine with rotary disc cutters for 8 to 20 Pipes

Tube & Pipe Machines & its related products -

  1. Tube Mill – ERW from ½" to 5" O.D Precision Grade

  2. Tube Mill – ERW from ½” to 20” N.B / Commercial Grade

  3. Tube Mill API Grade ERW Pipes up to 20" NB

  4. Tube Mills – Stainless Steel Pipes from ½ " to 8" NB

  5. Tube Mill Rolls – To Suit Tube Mill

  6. Cut to Length Line

  7. Slitting Line – For C.R. & H.R. Steel & Nonferrous Coils

  8. Burr-free Fly Cut off up to 20 Cuts per minute of 6meter length

  9. Hydro tester – ½” to 20" NB up to 250 kg/cm2 test pressure

  10. End facing and Chamfering Machine ½” to 20" NB capacity

  11. Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls ½” to 10” NB

  12. Galvanizing Plant for Pipes ½” to 6” NB with Max 6T / Hr

  13. Automatic Pipe Threading Machine up to ½” to 6" NB

  14. Hydraulic Tube Pointing Machine ½” to 8” NB

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Fly Cut Double Shuttle Type With Cold Saw And Friction Saw

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Fly Cut Double Shuttle Type With Cold Saw And Friction Saw
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Product Details:
Cutting Speed20 cuts/ min of 6 meter length
Automatic Grade Automatic
Tolerance +/- 2 mm
Mill Speed60 - 120 Mpm

Product Description:

ECO-Friendly- Worlds’ first energy efficient Fly Cut Off, using less than 50 % power.

Fastest retrofitting- Existing mills can be equipped with this Burr Free Cold Cut Fly Cut Off just in 2 days. Only supply wire
to connect. The machine has independent PLC Panel and control panel.

Easy to operate- Program has been designed in such a way that any very few information to be fed in HMI Screen.

Test Sample- Tube/ Pipe test sample can be obtained automatically at a definite interval of the desired length or can be cut any time when the mill is running.

Higher yield- In case if the defective portion is observed, cutting can be delayed to avoid defective portion of the cut length.

Length accuracy- Tolerance of +/- 2 mm can be obtained at moderate mill speed, means material saving on each cut.

Overall productivity- Mill speed can be increased from 60 Mpm up to 120 Mpm or 20 cuts per min of 6 met length if HF welder can support, means 100% productivity increase just by investing in ITL Fly Cut Off.

Pay Back Period- Payback period can be considered around 12 months considering- Increase in mill productivity, Saving on end finishing operations, Quick dispatches- fast turnover and low inventory of finished product, Better price from the market, Saving on excess length.

Cutter used- Machine can adopt HSS and Carbide Tipped saws without any difficulty within 3 to 5 min. Coated HSS saw blade can be used for cutting mild steel Tubes/pipes up to 4.5 mm thickness. Also saw blade can be resharpened several times to use up to 275 mm diameter from 400 mm.

Per cut cost- Highly cost-effective cutting. Pipe of 25 mm diameter with 1.6 mm thickness can be cut at just Rs. 0.25 to Rs 0.45. Cutter can be resharpened up to 20 times.

Clean Burr Free cuts- well-finished end cuts do not require facing operation.



Additional Information:

  • Item Code: ITLCutoffMachine
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Cold Saw Fly Cut Off

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Cold Saw Fly Cut Off
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Product Details:
Automatic GardeAutomatic
Tolerance +/- 2 mm
Mill speed60 to 120 mpm
Machine Layout Horizontal

Round ½" - 2½" NB or 15-75mm OD Square 60x60, Rectangular 80x30


ECO-Friendly-
Worlds’ first energy efficient Fly Cut Off, using less than 50 % power.

Fastest retrofitting- Existing mills can be equipped with this Burr Free Cold Cut Fly Cut Off just in 2 days. Only supply wire to connect. The machine has independent PLC Panel and control panel.

Easy to operate— Program has been designed in such a way that any very few information to be fed in HMI Screen.

Test Sample— Tube/ Pipe test sample can be obtained automatically at definite interval of the desired length or can be cut any time when the mill is running.

Higher yield- In case if a defective portion is observed, cutting can be delayed to avoid the defective portion of the cut length.

Length accuracy- Tolerance of +/- 2 mm can be obtained at moderate mill speed, means material saving on each cut.

Overall productivity- Mill speed can be increased from 60 mpm up to 120 mpm or 20 cuts per min of 6 met length if HF welder can support, means 100% productivity increase just by investing in ITL Fly Cut Off.

Pay Back Period- Payback period can be considered around 12 months considering- Increase in mill productivity, Saving on end finishing operations, Quick dispatches- fast turnover and low inventory of finished product, Better price from the market, Saving on excess length.

Cutter used- Machine can adopt HSS and Carbide Tipped saws without any difficulty within 3 to 5 min. Coated HSS saw blade can be used for cutting mild steel Tubes/pipes up to 4.5 mm thickness. Also saw blade can be resharpened several times to use up to 275 mm diameter from 400 mm.

Per cut cost- Highly cost-effective cutting. Pipe of 25 mm diameter with 1.6 mm thickness can be cut at just Rs. 0.25 to Rs 0.45. Cutter can be resharpened up to 20 times.

Clean Burr Free cuts- well-finished end cuts do not require facing operation.



Additional Information:

  • Item Code: FCS-75
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Burr Free Carriage Saw Cutting Machine

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Burr Free Carriage Saw Cutting Machine
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Product Details:
Mill speedUp to 120 mpm
Machine Layout Horizontal
Automatic GradeAutomatic
ConditionNew

Burr-Free Carriage Saw Cutting Burrs Tungsten Carbide Burr

Round ½" - 3" NB or 15-90 mm OD Square 70 x 70, Rectangular 80 x 40


ECO-Friendly-
Worlds’ first energy efficient Fly Cut Off, using less than 50 % power.

Fastest retrofitting- Existing mills can be equipped with this Burr Free Cold Cut Fly Cut Off just in 2 days. Only supply wire to connect. The machine has independent PLC Panel and control panel.

Easy to operate— Program has been designed in such a way that any very few information to be fed in HMI Screen.

Test Sample— Tube/ Pipe test sample can be obtained automatically at a definite interval of the desired length or can be cut any time when the mill is running.

Higher yield- In case if a defective portion is observed, cutting can be delayed to avoid defective portion of the cut length.

Length accuracy- Tolerance of +/- 2 mm can be obtained at moderate mill speed, means material saving on each cut.

Overall productivity- Mill speed can be increased from 60 Mpm up to 120 Mpm or 20 cuts per min of 6 met length if HF welder can support, means 100% productivity increase just by investing in ITL Fly Cut Off.

Pay Back Period- Payback period can be considered around 12 months considering- Increase in mill productivity, Saving on end finishing operations, Quick dispatches- fast turnover and low inventory of finished product, Better price from the market, Saving on excess length.

Cutter used- Machine can adopt HSS and Carbide Tipped saws without any difficulty within 3 to 5 min. Coated HSS saw blade can be used for cutting mild steel Tubes/pipes up to 4.5 mm thickness. Also saw blade can be resharpened several times to use up to 275 mm diameter from 400 mm.

Per cut cost- Highly cost-effective cutting. Pipe of 25 mm diameter with 1.6 mm thickness can be cut at just Rs. 0.25 to Rs 0.45. Cutter can be resharpened up to 20 times.

Clean Burr Free cuts- well-finished end cuts do not require facing operation.



Additional Information:

  • Item Code: FCS-90
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Double Shuttle Type Fly Cut Off With Patent Features

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Double Shuttle Type Fly Cut Off With Patent Features
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Product Price :Get Latest Price

Product Details:
Automatic Grade Automatic
Machine Layout Horizontal
Cutting Capacity Up to 4.5 mm (thickness)

Burr-Free Cold Saw turns to Friction Saw within 3min. on Double Shuttle Fly Cut Off.

Dual Shuttle arrangements with Burr Free Cold Fly Cutt Off Saw (COC) suitable to thickness 4.5mm with HSS Coated Cutter & Friction Fly saw above 4.5mm thick on the same bed. Change overtime max. 3 mins.


Additional Information:

  • Item Code: PatentMachine
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Itl Industries Limited
Imran Quraishi (DGM Marketing)
No. 111, Sector - B, Sanwer Road Industrial Area,
Indore - 452015, Madhya Pradesh, India
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