ITL Industries Limited is an eminent organization engaged in manufacturing, supplying and exporting Band Saw & Band Saw Blades, Hydraulic Power Hacksaw, Special Purpose Metal Sawing Machines and Tube Mill. The range offered by us includes High Speed Metal Cutting Band Saw Machines, Double Column Automatic Band Saw Machine with (LM) Guides, Double Column Automatic Motorized Swivelling Mitre Cutting Band Saw Machine with LM Guides, Selecting the Correct Blade, Band Saw Bimetallic Blades, High Speed Circular Sawing Machines with TCT & HSS Cutter and many more. Offered products are manufactured in accordance with industry set standards and so for the reason highly appreciated by the clients across the region. We also offered After Sales Services to the patrons.
Detailed overview of the entire product range is mentioned:
Metal Sawing Machine Manufacturing Division
Horizontal Metal Cutting Bandsaw Machines- Manual, Semi-automatic, Fully Automatic and Numerically Controlled Programmable versions (with Electro – Hydraulics / Electronic – Servo options) from 100 mm to 2000 mm cutting capacity.
Band Saw Machine | Angle Cutting Automatic Machine |
Metal Core Cutting Machine | Largest Automatic Bandsaw Machine with LMG Patent |
High Speed Metal Cutting Horizontal Band Saw |
With firm commitment to quality, we are engaged in manufacturing, supplying and exporting High Speed Circular Sawing Machines. Available in automatic and semi automatic versions, these machines are manufactured in compliance with industry set standards and so for the reason highly appreciated by the clients across the region. Also, our professionals utilize optimum quality material and modern machines while manufacturing these cutters. Following are the details of the range of cutter offered by us.
Circular Saw Machine with Auto Loader | Copper Tube Cutting Machine |
Numerically Controlled Circular Sawing Machines | High Speed Circular Sawing Pipe Cutting Machine |
Rail Cutting Machine |
Abiding by the ethical norms of the industry, we are engaged in manufacturing, supplying and exporting Tube Mill. Precisely designed, these tubes mills are available in various specifications as well as in customized range, in order to match the exact requirements of the patrons. All these pipe mills are manufactured by using premium quality material and following industry laid guidelines. Detailed overview of the products range is mentioned below:
Tube & Pipe Machines & its related products -
Tube Mill – ERW from ½" to 5" O.D Precision Grade
Tube Mill – ERW from ½” to 20” N.B / Commercial Grade
Tube Mill – API Grade ERW Pipes up to 20" NB
Tube Mills – Stainless Steel Pipes from ½ " to 8" NB
Tube Mill Rolls – To Suit Tube Mill
Cut to Length Line
Slitting Line – For C.R. & H.R. Steel & Non ferrous Coils
Burr free Fly Cut off up to 20 Cuts per minute of 6meter length
Hydro tester – ½” to 20" NB up to 250 kg/cm2 test pressure
End facing and Chamfering Machine ½” to 20" NB capacity
Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls for ½” to 10” NB
Galvanizing Plant for Pipes ½” to 6” NB with Max 6T / Hr
Automatic Pipe Threading Machine up to ½” to 6" NB
Hydraulic Tube Pointing Machine ½” to 8” NB
Tube Mill | High Speed Tube Mills 3" |
High Speed Tube Mills 4" | Stainless Steel Tube Mill 4" |
Precision Tube Mill 1/2" to 3" |
Green-Eco Friendly Highly Energy Efficient.
ITL Burr Free Cold Fly Cut Off at a Glance
Cutting Capacity From 10 mm to 120 mm Round or Non Round Sections.
Saw Blade type TCT or Coated HSS
Mill Speed with TCT saw Dia 25 mm x 2 mm Thick = 120 MPM
Dia 115 mm x 6.0 mm Thick = 35 MPM
Mill Speed with HSS saw Dia 25 mm x 2 mm Thick = 75 MPM
Dia 115 mm x 6.0 mm Thick = 20 MPM
Connected power 44 KW as against conventional using 95 KW
Cost of machine can be recovered only on power cost saving within 2 years.
Cost per Cut 150 to 175 cuts per USD for Dia 25 mm x 2 mm thick with HSS saw Blade. HSS saws can be resharpened for 15 to 20 times means more savings on tool cost.
Retrofitting very easy Only in two days, machine can be installed and run as it is supplied with complete independent control panels ,only 2 wires to connect with Mill Operator panel.
Cut Length Accuracy / - 2 mm.
Backed by the profound experience of this domain, we are engaged in manufacturing, supplying and exporting Band Saw Blades. The range offered by us comprises Band Saw Bimetallic Blades and TCT and HSS Cutters. Manufactured by our experienced professionals, in accordance with industry set standards, these products are highly appreciated and demanded by the clients owing to the robustness, durability, fine edges and accurate dimensions. We also offer these products in customized range, so as to match the exact needs of the patrons. Description of the product range is mentioned as under:
Core Cutting Blade | Band Saw Bimetallic Blades |
Cutting Band Saw Blades | Band Saw Blades |
Carbide Tipped Band Saw |
The ‘Fully Automatic machines’ have been designed using latest developments carried in electronics like Servo Motors and Drives, human machine interface and fully programmable PLCs to make the equipment highly reliable and dependable with least skilled manpower requirements. With the development of Linear Motion Guides and Ball Screws, achieved accuracies of end products are extremely good and offer products with least variation. Development of electron beam welding is used successfully for manufacture of HSS Bimetal Band Saw Blades and these cutting tools have been used in our newly developed machines.
Machines are designed to make them energy efficient by use of high efficiency gear box, direct coupling of gearbox and motor, use of timing pulley and A.C. Frequency Drive (Vector Drive) for better utilization of motor power.
Frequent power failure is a chronic problem across India. Because of power shortage when the machine stops without any alarm of power failure either it breaks the tool or rejects the job. Considering these limitations, our all developed models are provided with special features including Power Back up & UPS to save life of tool and job.
PLC with E-prom are used to minimize down time of the machine in case machine program fails. With this feature, we courier new E prom duly loaded with required program which reaches next day and machine can be started just by plugging the E- prom without the presence of our Engineer or skilled personnel
With thorough knowledge of this domain, we are engaged in manufacturing, supplying and exporting Special Purpose Metal Sawing Machines. These sawing machines are manufactured under the guidance of experienced professionals, who utilize optimum quality material and follow the norms already laid by the industry. With an aim to maintain higher quality standards, our experts supervises every stage of production. The sawing machines we are offering are rigorously examined on different parameters to ensure their flawlessness, before the final dispatch.
Attributes:
Exceptional performance
Longer service life
Low maintenance
Applications:
Aluminum slab & billet cutting
Silicon slab cutting
Graphite cutting
Nuclear fuel cutting
Tyre cutting
Horizontal Metal Cutting Bandsaw Machines- Manual, Semi-automatic, Fully Automatic and Numerically Controlled Programmable versions (with Electro – Hydraulics / Electronic – Servo options) from 100 mm to 2000 mm cutting capacity.
New Technology Based Linear Motion Guides Bandsaw Machines (Range from 100 mm to 2000 mm)
*Special Note: Patent Pending
Indigenously design & manufactured India’s First double column LMG type Motorized Swivelling Mitre Cutting Machine to cut angles in range 90°-75°-60°-45°-30°
ITL Nano – 250, Based on New Technology & an Economical Model
High Speed Vertical Type Metal Cutting Bandsaw Machines including Plate saws and Tool Room applications machines.
State-of-the-art High Speed Power Hack Saw Machines – Made in technical collaboration with M/s KASTO Maschinenbau GmbH, Germany.
Special Purpose Metal Sawing Machines for variety applications including Aluminum Slab & Billet cutting, Silicon Slab cutting, Graphite cutting, Nuclear Fuel cutting, Tyre – Cutting etc.
Carbide Circular Sawing Machine Division: - CNC Automatic and Semi Automatic versions to cut steel, non-ferrous Bars & sections from 10 mm to 300 mm.
Owing to our rich experience of the industry, we are engaged in manufacturing, supplying and exporting Hydraulic Power Hacksaw. Extensively used for several cutting applications, these hacksaws are manufactured by using optimum quality material and following the norms laid by the industry. Highly appreciated for durability, low maintenance and robustness, these hacksaws are available in various specifications as well as in customized range, as per the needs of the clients. The details of the product range is mentioned below:
Out of entire range of Tube Mill Related Equipments, Tube Straightening Machine is one of the best and most running equipments, which ITL is manufacturing under its umbrella. Tube straightening Machine (TSM) plays a vital role in improving the quality of ERW, SS Tubes beign produce on Tube Mills & Draw Benches respectively. There are certain application of Tubes in Engineering & Automobile industry where straightening of the Tube is of prime importance.
ITL manufacture a wide range of TSM incompassing with various features available in Manual & Automatic models. ITL has supplied this Tube Straightners to who’s who in Indian Tube Industries.
The TSM are fully stress relived, fabricated frame. Work rolls are made up of from HcHcR steel, hardened for longer life. Rolls mounted in antifriction spherical roller bearing and the entire roller mechanism is independent for all other components. Easy to read dial type indicators with simple initial machine setting are few of the unique features of ITL Tube Straighteners.
ITL designs and manufacturers TSM for ferrous and non-ferrous materials with the following features & capacity are as given below.
Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls.The accuracies are 1 in 1000 and 1 in 2000 & 1 in 3000 respectively for 6, 10 & 14 Rolls
ITL makes Tube Straightening Machine with a wide range starting from Tube dia 6 mm to 220 mm
Tube Straighteners are available in single speed, duel speed and with stepless speed variation
High Speed of 120 Meter per minute is easily achievable
The straightening is done without any marking on inside and outside of the tube giving it a very good finish and imparting skin hardness to the tube
6 Rolls Tube Straightening Machine | Tube Straightening Machine with 10 Rolls |
Tube Straightening Machine | Tube Straightening Machine 12 Rolls |
Product Information:-
Metal Sawing Machine Manufacturing Division:-
Horizontal Metal Double Column Type Cutting Bandsaw Machines- Manual, Semi-automatic, Fully Automatic and Numerically Controlled Programmable versions (with Electro – Hydraulics / Electronic – Servo options) from 100 mm to 2000 mm cutting capacity.
New Technology Based Linear Motion Guides Bandsaw Machines (Range from 100 mm to 2000 mm)
CNC Automatic and Semi Automatic versions to cut steel, non-ferrous Bars & sections from 10 mm to 300 mm
Tube & Pipe Machines & its related products:-
Tube Mill – ERW from ½" to 20" (O.D, Precision Grade, N.B API Grade)
Tube Mills – Stainless Steel Pipes from ½ " to 8" NB
Cut to Length Line & Slitting Line – For C.R. & H.R. Steel & Non ferrous Coils
Burr free Fly Cut off up to 20 Cuts per minute of 6 meter length.
End facing and Chamfering Machine ½” to 20" NB capacity
Hydro tester – ½” to 20" NB up to 250 kg/cm2 test pressure
Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls for ½” to 10” NB
Galvanizing Plant for Pipes ½” to 6” NB with Max 6T / Hr
Automatic Pipe Threading Machine up to ½” to 6" NB
Hydraulic Tube Pointing Machine ½” to 8” NB
Automatic Strip Joining Welder for Tube Mills | Automatic Shear & Welder on for 3" High Speed Tube Mill |
ITL Industries Ltd -leading manufacturer from Middle East & South Asia offering Tube Mills and other supporting equipments like Slitting Lines, Beveling Machines, Hydro Tester, Threading Machines as per the technical know- how from M/s Homberg and Manfred Olk Consultants and other leading Consultants from Germany. ITL has successfully executed most prestigious turn-key project worth USD 12.20 million at Battiah (Bihar) for M/s Steel Authority of India (A government of India Enterprise). Project includes ½” to 3” and 3” to 8” High Speed Tube Mills including Horizontal Accumulator and Burr Free Cold saw Fly Cut Off. Also Slitting Line, Beveling Machines, Automatic Threading Machines, Hydro tester, Testing Laboratory and Maintenance Engineering Workshop have been supplied.
Pipe, Profile & Rail Circular Saw Cutter | HSS Circular Saw Blades |
Circular Saw Cutters & Blades | Large Plate Slitting Moving Head type Vertical Bandsaw |
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