Sawing Technology Machine

Metal Sawing Machine Manufacturing Division

Horizontal Metal Cutting Bandsaw Machines- Manual, Semi-automatic, Fully Automatic and Numerically Controlled Programmable versions (with Electro – Hydraulics / Electronic – Servo options) from 100 mm to 2000 mm cutting capacity.

We are a leading Manufacturer of manual band saw machine & horizontal saw - based on lmg, automatic steel & bar metal cutting band saw, india's first largest band saw 2100x1800 mm & rail cuttin, saw based on lmg patent applied bandsaw machine and bundle cutting on automatic horizontal band saw from Indore, India.

 

With firm commitment to quality, we are engaged in manufacturing, supplying and exporting High Speed Circular Sawing Machines. Available in automatic and semi automatic versions, these machines are manufactured in compliance with industry set standards and so for the reason highly appreciated by the clients across the region. Also, our professionals utilize optimum quality material and modern machines while manufacturing these cutters. Following are the details of the range of cutter offered by us.

Abiding by the ethical norms of the industry, we are engaged in manufacturing, supplying and exporting Tube Mill. Precisely designed, these tubes mills are available in various specifications as well as in customized range, in order to match the exact requirements of the patrons. All these pipe mills are manufactured by using premium quality material and following industry laid guidelines. Detailed overview of the products range is mentioned below:

Tube & Pipe Machines & its related products -

Tube Mill – ERW from ½" to 5" O.D Precision Grade

Tube Mill – ERW from ½” to 20” N.B / Commercial Grade 

Tube Mill – API Grade ERW Pipes up to 20" NB

Tube Mills – Stainless Steel Pipes from ½ " to 8" NB

Tube Mill Rolls – To Suit Tube Mill

Cut to Length Line

Slitting Line – For C.R. & H.R. Steel & Non ferrous Coils

Burr free Fly Cut off up to 20 Cuts per minute of 6meter length

Hydro tester – ½” to 20" NB up to 250 kg/cm2 test pressure

End facing and Chamfering Machine ½” to 20" NB capacity

Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls for ½” to 10” NB

Galvanizing Plant for Pipes ½” to 6” NB with Max 6T / Hr

Automatic Pipe Threading Machine up to ½” to 6" NB

Hydraulic Tube Pointing Machine ½” to 8” NB 

Green-Eco Friendly Highly Energy Efficient.

ITL Burr Free Cold Fly Cut Off at a Glance

Cutting Capacity From 10 mm to 120 mm Round or Non Round Sections.

Saw Blade type TCT or Coated HSS

Mill Speed with TCT saw Dia 25 mm x 2 mm Thick = 120 MPM

Dia 115 mm x 6.0 mm Thick = 35 MPM

Mill Speed with HSS saw Dia 25 mm x 2 mm Thick = 75 MPM

Dia 115 mm x 6.0 mm Thick = 20 MPM

Connected power 44 KW as against conventional using 95 KW

Cost of machine can be recovered only on power cost saving within 2 years.

Cost per Cut 150 to 175 cuts per USD for Dia 25 mm x 2 mm thick with HSS saw Blade. HSS saws can be resharpened for 15 to 20 times means more savings on tool cost.

Retrofitting very easy Only in two days, machine can be installed and run as it is supplied with complete independent control panels ,only 2 wires to connect with Mill Operator panel.

Cut Length Accuracy / - 2 mm.

 

 

 

Backed by the profound experience of this domain, we are engaged in manufacturing, supplying and exporting Band Saw Blades. The range offered by us comprises Band Saw Bimetallic Blades and TCT and HSS Cutters. Manufactured by our experienced professionals, in accordance with industry set standards, these products are highly appreciated and demanded by the clients owing to the robustness, durability, fine edges and accurate dimensions. We also offer these products in customized range, so as to match the exact needs of the patrons. Description of the product range is mentioned as under:

The ‘Fully Automatic machines’ have been designed using latest developments carried in electronics like Servo Motors and Drives, human machine interface and fully programmable PLCs to make the equipment highly reliable and dependable with least skilled manpower requirements. With the development of Linear Motion Guides and Ball Screws, achieved accuracies of end products are extremely good and offer products with least variation. Development of electron beam welding is used successfully for manufacture of HSS Bimetal Band Saw Blades and these cutting tools have been used in our newly developed machines.

Machines are designed to make them energy efficient by use of high efficiency gear box, direct coupling of gearbox and motor, use of timing pulley and A.C. Frequency Drive (Vector Drive) for better utilization of motor power.

Frequent power failure is a chronic problem across India. Because of power shortage when the machine stops without any alarm of power failure either it breaks the tool or rejects the job. Considering these limitations, our all developed models are provided with special features including Power Back up & UPS to save life of tool and job.

PLC with E-prom are used to minimize down time of the machine in case machine program fails. With this feature, we courier new E prom duly loaded with required program which reaches next day and machine can be started just by plugging the E- prom without the presence of our Engineer or skilled personnel

With thorough knowledge of this domain, we are engaged in manufacturing, supplying and exporting Special Purpose Metal Sawing Machines. These sawing machines are manufactured under the guidance of experienced professionals, who utilize optimum quality material and follow the norms already laid by the industry. With an aim to maintain higher quality standards, our experts supervises every stage of production. The sawing machines we are offering are rigorously examined on different parameters to ensure their flawlessness, before the final dispatch.

 

Attributes:

 

• Exceptional performance

• Longer service life

• Low maintenance

 

Applications:

• Aluminum slab & billet cutting

• Silicon slab cutting

• Graphite cutting

• Nuclear fuel cutting

• Tyre cutting

Horizontal Metal Cutting Bandsaw Machines- Manual, Semi-automatic, Fully Automatic and Numerically Controlled Programmable versions (with Electro – Hydraulics / Electronic – Servo options) from 100 mm to 2000 mm cutting capacity.

New Technology Based Linear Motion Guides Bandsaw Machines (Range from 100 mm to 2000 mm)

• Anti friction LMG guides (Linear Motion Bearings)
• Electronic Automatic feed regulation mechanism
• Floating shuttle vice

*Special Note: Patent Pending

Indigenously design & manufactured India’s First double column LMG type Motorized Swivelling Mitre Cutting Machine to cut angles in range 90°-75°-60°-45°-30°

ITL Nano – 250, Based on New Technology & an Economical Model

High Speed Vertical Type Metal Cutting Bandsaw Machines including Plate saws and Tool Room applications machines.

State-of-the-art High Speed Power Hack Saw Machines – Made in technical collaboration with M/s KASTO Maschinenbau GmbH, Germany.

Special Purpose Metal Sawing Machines for variety applications including Aluminum Slab & Billet cutting, Silicon Slab cutting, Graphite cutting, Nuclear Fuel cutting, Tyre – Cutting etc.

Carbide Circular Sawing Machine Division: - CNC Automatic and Semi Automatic versions to cut steel, non-ferrous Bars & sections from 10 mm to 300 mm.

Owing to our rich experience of the industry, we are engaged in manufacturing, supplying and exporting Hydraulic Power Hacksaw. Extensively used for several cutting applications, these hacksaws are manufactured by using optimum quality material and following the norms laid by the industry. Highly appreciated for durability, low maintenance and robustness, these hacksaws are available in various specifications as well as in customized range, as per the needs of the clients. The details of the product range is mentioned below:

Out of entire range of Tube Mill Related Equipments, Tube Straightening Machine is one of the best and most running equipments, which ITL is manufacturing under its umbrella. Tube straightening Machine (TSM) plays a vital role in improving the quality of ERW, SS Tubes beign produce on Tube Mills & Draw Benches respectively. There are certain application of Tubes in Engineering & Automobile industry where straightening of the Tube is of prime importance.

ITL manufacture a wide range of TSM incompassing with various features available in Manual & Automatic models. ITL has supplied this Tube Straightners to who’s who in Indian Tube Industries.    

The TSM are fully stress relived, fabricated frame. Work rolls are made up of from HcHcR steel, hardened for longer life. Rolls mounted in antifriction spherical roller bearing and the entire roller mechanism is independent for all other components. Easy to read dial type indicators with simple initial machine setting are few of the unique features of ITL Tube Straighteners.

ITL designs and manufacturers TSM for ferrous and non-ferrous materials with the following features & capacity are as given below.

Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls.

• The accuracies are 1 in 1000 and 1 in 2000 & 1 in 3000 respectively for 6, 10 & 14 Rolls

• ITL makes Tube Straightening Machine with a wide range starting from Tube dia 6 mm to 220 mm

• Tube Straighteners are available in single speed, duel speed and with stepless speed variation

• High Speed of 120 Meter per minute is easily achievable

• The straightening is done without any marking on inside and outside of the tube giving it a very good finish and imparting skin hardness to the tube

Fully Automatic Hydro Testing Machine for half to 4 Inch Pipe for general and API application with test pressure upto 250 kgcm2.

Product Information:-

Metal Sawing Machine Manufacturing Division:-

• Horizontal Metal Double Column Type Cutting Bandsaw Machines- Manual, Semi-automatic, Fully Automatic and Numerically Controlled Programmable versions (with Electro – Hydraulics / Electronic – Servo options) from 100 mm to 2000 mm cutting capacity.

• New Technology Based Linear Motion Guides Bandsaw Machines (Range from 100 mm to 2000 mm)

Carbide Circular Sawing Machine Division:-

• CNC Automatic and Semi Automatic versions to cut steel, non-ferrous Bars & sections from 10 mm to 300 mm

 

Tube & Pipe Machines & its related products:-

 

1. Tube Mill – ERW from ½" to 20" (O.D, Precision Grade, N.B API Grade)

2. Tube Mills – Stainless Steel Pipes from ½ " to 8" NB

3. Cut to Length Line & Slitting Line – For C.R. & H.R. Steel & Non ferrous Coils

4. Burr free Fly Cut off up to 20 Cuts per minute of 6 meter length.

5. End facing and Chamfering Machine ½” to 20" NB capacity

6. Hydro tester – ½” to 20" NB up to 250 kg/cm² test pressure

7. Tube Straightening Machines 6 Rolls, 10 Rolls & 14 Rolls for ½” to 10” NB

8. Galvanizing Plant for Pipes ½” to 6” NB with Max 6T / Hr

9. Automatic Pipe Threading Machine up to ½” to 6" NB

10. Hydraulic Tube Pointing Machine ½” to 8” NB

For continuously feeding the strip to the Horizontal or Vertical Spiral Accumulator, the shear and welder unit is installed just after pinch roll and leveler but before the Spiral Accumulator.

The unit shears the incoming strip and also the outgoing strip so as to make a joint for making a continuous feed to the accumulator.  The cutting is done by hydraulically operated shear while welding is done by MIG welding straight torch having linear motion through D. C. Drive motor and gearbox.

Pipe End Threading Machine Semi Automatic type for half to 4 Inch pipes.

ITL Industries Ltd -leading manufacturer from Middle East & South Asia offering Tube Mills and other supporting equipments like Slitting Lines, Beveling Machines, Hydro Tester, Threading Machines as per the technical know- how from M/s Homberg and Manfred Olk Consultants and other leading Consultants from Germany. ITL has successfully executed most prestigious turn-key project worth USD 12.20 million at Battiah (Bihar) for M/s Steel Authority of India (A government of India Enterprise). Project includes ½” to 3” and 3” to 8” High Speed Tube Mills including Horizontal Accumulator and Burr Free Cold saw Fly Cut Off. Also Slitting Line, Beveling Machines, Automatic Threading Machines, Hydro tester, Testing Laboratory and Maintenance Engineering Workshop have been supplied.

Top Class Circular Saws available Range includes full HSS, Bimetal, Carbide Tipped circular saws. Carbide tipped Bandsaw Blade is essentially used for sawing tough alloys such as Cobalt, Nickel, Zirconium.

Our product range includes a wide range of turnkey manufacturing solutions & service for sail project and project executed at sail bettiah bihar.

We are a leading Manufacturer of vertical bandsaw machine from Indore, India.